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Furnace Transformer
Furnace Transformer Product Details:
General:
Furnace transformers are separated with normal power transformer with its characteristic of massive secondary currents. As an example a 30 MVA unit at 150 V would result in a secondary current of 115 kilo Ampere. For these high secondary currents special bushings are required to connect to the bus-bars. These bushings are specified with very specific arrangements to suit the bus-bar arrangement and cooling system. Furnace bus-bars are mostly water cooled. The coolers are either of the Oil Forced Air Forced (OFAF) or Oil Forced Water Forced (OFWF).
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Standards:
Ø IEC-76 .1-1993 Power Transformers: General
Ø IEC-76 .2-1993 Power Transformers: Temperature Rise
Ø IEC-60076-3: 2000 Power Transformers Insulation Levels, Dielectric Tests And External Clearances In Air
Ø IEC60076-4-2002 Power Transformers Part4 Guide To The Lighting Impulse And Switching Impulse Testing-Power Transformers And Reactors
Ø IEC-60076-5:2000 Power Transformers Ability To Withstand Short Circuit
Ø IEC 60214 On-Load Tap-Changers
Features:
Ø Low loss
Ø Low noise
Ø High efficiency
Ø Low partial discharge
Ø Strong mechanical strength and short-circuit withstand ability
Ø Operation reliability
Ø Easy maintenance
Ø Pretty outline and compact structure
Ø 100% guaranteed no leakage
Brief specification:
Ø Voltage class: 33kV to 110kV
Ø Capacity: 3000~120000kVA
Ø Short circuit impedance: 6.5-10.5%
Ø No load current: <0.3~1.2%
Ø Losses: no-load losses is fully comply with IEC standard requirements
Typical specification:
Ø Type: Three Phases, OLTC, Electric Arc Furnace Transformer
Ø Rated voltage:35kV
Ø Rated Capacity:5000kVA
Ø Connections: delta/open delta (y)
Ø Type of Cooling: OFWF
Application: Arc furnaces are used in steel industry for smelting scrap iron and for refining steel. Other application areas are:
Ø Smelting glass and ceramics
Ø Manufacturing or refining many other materials, e.g. ferrochromium, ferromanganese, different abrasive materials (oxides and nitrides), semiconducting base materials, nanopowders etc.
Ø Electric arc furnace (EAF) transformers are required for many different furnace processes and applications. They are built for:
² Steel furnaces, mainly long arc
² Ladle furnaces
²Ferro-alloy furnaces and similar with short or submerged arc
²Smelting of other materials